Watch the Barron Boats process for gelcoat and fiberglass construction

Model 242s Sport

Gelcoat & Fiberglass Hull Construction

At Barron Boats, we take pride in crafting high-performance lake boats with top-tier materials and meticulous attention to detail. The newest Barron 242S Sport is built using a rigorous hand-laminated fiberglass construction process that ensures strength, durability, and a sleek finish.

Gelcoat Process

  • We use premium marine-grade gelcoat, designed to resist fading, cracking, and wear from prolonged UV exposure.

  • Each hull is meticulously prepped and sprayed in a controlled environment to ensure a smooth, high-gloss finish.

  • Custom color options and designs are available to give every Barron 242S Sport a distinct, eye-catching look on the water.

Fiberglass Hull Construction

  • Hand-Laid Fiberglass: Unlike mass-produced boats that rely on chopper guns, Barron Boats hulls are 100% hand-laid, providing superior strength and longevity.

  • Multi-Layer Lamination: The hull and deck are built with multiple layers of woven fiberglass mat and biaxial cloth, bonded with high-strength resin.

  • Core Reinforcement: Strategic areas of the boat, such as the deck and transom, are reinforced with high-density foam coring to enhance rigidity without unnecessary weight.

  • Stringer System: A precision-engineered full-length fiberglass stringer system ensures the boat remains solid and stable at high speeds.

  • Resin Infusion & Vacuum Bagging: For added strength and weight optimization, key structural areas may incorporate vacuum-bagged lamination techniques.

Built for Performance & Durability

The Barron 242S Sport is designed for high-speed handling, stability, and longevity. With our expert craftsmanship and top-tier materials, this boat is ready to dominate lakes and rivers for years to come.

Hallett 210

Hallett 210. The Barron team is happy to help boat owners bring their boats back to life. Schedule your appointment to make your boat look like new.

New upholstery, new carpet, new hatch, gelcoat repair, color sand, machine polish, complete interior detail and exterior detail, name touch up